In-line machine vision

In-line machine vision inspection that bolts onto the conveyor you already run

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One station: camera, lighting, frame, inspection software. Dimensional, surface and character checks at line speed.

Plate 01One camera head and a bar lightDV-120G · 250 mm working distance

Stations

Four heads, one controller

One controller and one spare-parts list, however you mix them.

A small industrial machine vision camera with a short lens on an L-shaped anodised aluminium bracket, with a narrow LED bar light mounted below it.

DV-060L

Compact single-face head

Sensor
6 MP mono
Field of view
60 – 180 mm
A machine vision camera with a long telecentric lens on a rigid column, aimed down at a flat collimated backlight panel with a small metal part on it.

DV-120G

Dimensional gauging head

Sensor
12 MP mono, telecentric
Repeatability
±0.02 mm, 2σ
A high resolution machine vision camera mounted above a hemispherical diffuse dome light, looking down through the aperture in the top of the dome.

DV-240S

Surface defect head

Sensor
24 MP colour
Resolution
0.04 mm / pixel
A compact rectangular smart camera with a ring of illumination LEDs around its lens, on an articulated ball-joint bracket with a knurled locking knob.

DV-310R

Code and character head

Sensor
5 MP mono, integrated light
Throughput
600 reads / min

View all stations

An inspection head clamped over a conveyor with two LED bar lights mounted either side of its lens, both lit, throwing a clean band of light onto a machined metal part directly below. The factory hall behind falls away dark.

Plate 02Head clamped to the belt railsExisting 600 mm belt

Installation

Retrofits onto an existing conveyor

The belt stays where it is.

Belt widths
200 – 900 mm, straddled. No cut-outs
Fitting time
4 – 6 h. No welding, no drilling
Handshake
PROFINET / EtherNet-IP. Reject within 40 ms
Own light
Strobed. Hall lighting under 2 % of the signal
Own trigger
Encoder-locked. Same place in every frame
Own log
Every reject stored with its image

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Company

Draymoor Vision Systems Ltd

Vision inspection for machine builders and plants, built in one hall.

Founded
2014
Birmingham, UK
Hall
3,800 m²
Assembly, calibration, spares
Team
54
19 vision engineers
Shipped in 2025
310 stations
To 24 countries

Quality

Calibrated before it ships

Target calibration
Certified dot target on granite. Residual per head, printed on the sheet in the box.
Repeatability run
Thirty consecutive measurements. We record 2σ, not the best frame.
Burn-in
48 h powered soak at 45 °C. Re-calibrate at twelve months.
Standards
ISO 9001:2015 · CE EN 61326-1 (EU) · UKCA (UK) · FCC Part 15 B (US) · IEC 62471

See the factory

A camera calibration bench: a machine vision camera clamped on an adjustable optical mount facing a flat target printed with a precise grid of black dots, on a granite surface plate with gauge blocks and a height gauge alongside.

Plate 03Calibration benchDot target on granite

Records

Four deployments in service

Looking down a running injection-moulding cell: an inspection head on a short column watches black plastic housings coming off the take-out conveyor one after another, with a pneumatic reject gate further along the rail and a controller cabinet beside it.

Plate 04Injection moulding cell, inspection after take-outReject gate downstream

  1. Bearing cap machiningDV-120G

    Bore diameter and face runout

    42 / minsince 2024

  2. Injection moulding, after take-outDV-240S

    Short shot, flash and sink

    26 / minsince 2025

  3. Can end conversion pressDV-060L

    Score witness marks, rivet burst

    380 / minsince 2024

  4. Medical device assemblyDV-310R

    UDI code below grade C

    90 / minsince 2025

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Tell us about the line

Part, line rate and what you need to catch is enough.

Lead time
8 weeks from PO
Minimum order
One station
Payment
30 % with order, 70 % before dispatch
Spares held
7 years from last shipment
Response
Remote in 4 working hours · on site in 2 days (EU), 5 elsewhere
Inspection task

Plate 05Enquiry, routed by roleReply within 24 h on business days