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Printing · lamination · pouch making

Flexible packaging from structure drawing to pallet

Nine-colour flexo, solventless lamination and pouch making on 60–1,600 mm webs.

Get a sample packStand-up pouch in silver laminate with a zipper along the topSee the six structures
Printed film web running from the unwind stand into the printing units of a flexo press in a converting hall
Est. 2006Qingdao · Shandong
9-colour flexo1,320 mm print width
14 pouch linesSpouts, zippers, valves
26 export markets68% of output exported
Structures

Six structures we run every week

Open the structure library
001//Single stand-up pouch in unprinted silver laminate with a zipper along the top, standing on a grey bench

Stand-up pouch

PET/PE · PET/MPET/PE · 50 g–5 kg

zipper, valve or spout fitted in line

002//Single flat-bottom pouch in unprinted kraft and film laminate, box bottom squared off on a grey bench

Flat-bottom pouch

PET/AL/PE · kraft/PE · 100 g–2 kg

box bottom, stands square on shelf

003//Three identical three-side-seal sachets in unprinted silver film lying in a row on a grey bench

Three-side-seal sachet

PET/PE · paper/PE · 3–100 g

single serve and stick packs

004//Single spouted pouch in unprinted silver laminate with a white spout and cap facing up on a grey bench

Spouted pouch

PET/PE · PET/AL/PE · 100 ml–5 L

hot-fill and aseptic spouts

005//Single child-resistant pouch with a white slider zipper and tear notches, unprinted film, on a grey bench

Zipper and child-resistant pouch

PET/PE · mono-PE · 100 g–5 kg

slider and press-to-close, CRC on request

006//Roll of printed laminate film standing on a grey bench with the web pulled out across the surface

Roll stock film

2–4 ply laminate · 60–1,600 mm web

40–180 µm, core 76 or 152 mm

Converting

Where film becomes a pack

Walk the three converting halls
001//

Printing

Nine-colour flexo and eight-colour rotogravure, in-line inspection on every reel.

  • Plate cylinders cut to your artwork
  • Pantone matching on press
  • 100% in-line print inspection
  • Water-based inks on paper and mono-PE
  • Cylinder storage for 24 months
Printing unit with copper plate cylinders above the ink trough and printed film running through the nip
1,320 mmmaximum print width
002//

Lamination

Solventless and solvent-based, two to four plies, 40–180 µm.

  • Solventless 2–4 ply
  • Aluminium foil and metallised barriers
  • Recyclable mono-PE and mono-PP
  • Cold-seal and peel-open lacquers
  • OTR and MVTR tested per structure
Lamination nip with two film webs passing between a steel roller and a rubber roller
40–180 µmfinished structure
003//

Pouch making

Fourteen lines, spouts, zippers and valves fitted in line.

  • Slider and press-to-close zippers
  • Spouts, fitments and degassing valves
  • Laser scoring and tear notches
  • Euro holes and carry handles
  • 100% seal inspection and leak test
Pouch machine sealing bar pressing the bottom seal of a row of formed stand-up pouches on the track
14 linespouches and sachets

Inside the Qingdao plant

( The plant )

Printing · lamination · pouch making · inspection · pallet dock

Converting hall seen down the aisle: printing and lamination machines on the left, rows of pouch machines on the right, film and cylinder racks along the wallEverything above happens in one building in Qingdao — printing, lamination, pouch making, inspection and the dock where your pallets are loaded.

See the compliance matrixAudited each year, reports on request
18,600 m²printing and converting floor
620 millionpouches a year, plus 4,800 t of film

FDA 21 CFR 177· EU 10/2011· ISO 22000· ISO 9001:2015· FSC chain of custody· BRCGS Packaging Materials

Certificate numbers, scopes and validity dates are listed on the certifications page.

Applications

Five aisles we pack for

Find the pack for your aisle26 export markets · 6 structures · 3 converting steps
Stand-up pouch with a one-way degassing valve next to a kraft pouch and loose coffee beans on a bench

Coffee and tea

One-way valve, reclosure, 250 g–1 kg

PET/AL/PE · degassing valve

Two unprinted high-barrier pouches, one metallised and one white, standing on a bench

Snacks and bakery

Metallised barrier, hang hole or shelf

PET/MPET/PE · hang hole

Two pouches with condensation on the film after filling, one clear and one metallised, on a bench

Frozen and chilled

Low-temperature seal, anti-fog, 500 g–2 kg

PET/PE · anti-fog

Large stand-up pouch and a four-side-seal bag in kraft and silver laminate, filled and standing

Pet food

Dry and wet, retort-ready, 1–10 kg

PET/AL/PE · retort option

Refill pouch with a white spout beside a zipper pouch in matt white film on a bench

Household and personal care

CRC and refill pouches, 250 ml–3 L

mono-PE · spout or slider

FAQ

Before the first cylinder

Packaging engineer in a grey work coat holding an unfilled stand-up pouch beside a pouch machine

More questions? The people who run the lines answer them.

Talk to a packaging engineer
What is the minimum order quantity?

300 kg per printed structure, or 20,000 pouches per size — the two can be mixed on one order.

How long does the first order take?

Digital proof in 3 days, cylinders in 10, first printed film in 15–18 days. Repeat orders run 20–25 working days.

Who owns the printing cylinders?

You pay for them once. We store them free for 24 months and they stay with your artwork file.

Which food-contact documents ship with an order?

Migration test reports to EU 10/2011, an FDA 21 CFR 177 declaration and a declaration of compliance per structure.

Can you run a recyclable mono-material structure?

Yes — mono-PE and mono-PP laminates, and up to 60% post-consumer recycled content where the fill and shelf life allow.

Request a quote

Send your structure drawing

A structure drawing, a physical sample or a filled pack is enough to start.

3 working daysstructure proposal and quotation
Before cylindersdigital proof on your artwork
sales@webfold.example.comor WhatsApp
We answer every structure enquiry within one working day.

Your details are used to answer this enquiry and nothing else —privacy policy.